Medical PCB
Precision, reliability, and compliance are non-negotiable in medical electronics. At HT Global Circuits, we specialize in medical PCB manufacturing that meets the stringent demands of diagnostic, monitoring, and life-support systems. From rigid and flex medical PCB fabrication to rapid medical PCB prototyping, our solutions are engineered for exceptional quality and regulatory alignment, including ISO 13485 and IPC Class 3 standards.
With proven expertise and advanced manufacturing capabilities, we support OEMs and medical device innovators with high-performance circuit boards for mission-critical healthcare applications.
Our Capabilities in Medical PCB Services
HT Global Circuits delivers medical-grade PCB built to exceed these standards through advanced materials, miniaturization techniques, and high-density capabilities.
| Specification | Capability |
|---|---|
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PCB Types |
We offer Rigid, flex, rigid-flex, HDI, heavy-copper, and ceramic PCBs tailored to medical wearables, implantable, and diagnostic equipment. |
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Layering & Complexity |
Stack-ups up to 32 layers with blind, buried, and micro vias to support miniaturized, multi-function designs |
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Ultra-Fine Features |
Fine line capability down to ~0.003″ trace/space, laser-drilled micro-vias, and via-in-pad for high-density interconnects |
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Protective finishes |
ENIG, OSP, immersion tin/silver, gold plating, and conformal coatings for enhanced corrosion resistance and hygiene. |
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Specialized builds |
Support for flexible packaging, wearable integration, and thermal management for high-power medical electronics |
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Rapid-Prototype turnaround |
Get your prototypes in 24-72 hours for simple boards, ensuring quick validation and iteration of designs. |
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Expert file reviews |
In-depth consultation and file review services to ensure smooth transition from design to fabrication |
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Comprehensive engineering support |
Full Design for Manufacturability (DFM) reviews to improve designs for performance, manufacturability, and cost-effectiveness. |
Applications for Medical PCBs
HT Global Circuits provides medical PCB solutions engineered to meet the demanding environments and performance expectations of modern healthcare technology. Our boards power a wide spectrum of life-saving devices where miniaturization, biocompatibility, and sterilization resilience are mission-critical.
Neurostimulators & Implantable
We provide compact, high-reliability flex and ceramic PCBs for implantable medical electronics with FDA-safe materials and tight bio-compatibility standards.
Wearable Diagnostics
We offer lightweight, flexible circuits for patient monitoring, fitness tracking, and chronic condition management for continuous use and wireless communication integrity.
Imaging Systems (MRI, CT, Ultrasound)
Our team engineers high-layer-count PCBs with precision signal routing and electromagnetic compatibility for noise-sensitive imaging applications.
Surgical Robotics & Endoscopy
We have designed and engineered rigid-flex HDI PCBs enabling complex motion control, miniaturization, and sterilization tolerance for next-generation robotic surgical platforms.
Infusion & Drug Delivery Pumps
Our reliable multilayer PCBs are extensively used in smart pumps with conformal coatings and redundancy features to ensure safety in continuous-use therapies.
Cardiac & Neurological Monitoring
We provide PCBs designed for low-noise signal fidelity and long-term operation in portable and wearable heart and brain monitoring systems.
Why Choose HT Global Circuits for Medical PCB Services
As a medical PCB manufacturer in the USA, we understand the life-critical nature of medical electronics and build every circuit board with precision, traceability, and compliance in mind. Our facilities and processes are designed to support the most demanding medical PCB applications:
- Proven Medical Experience: We have decades of experience collaborating with leading medical OEMs and instrumentation manufacturers across diagnostics, imaging, and wearable devices.
- Cleanroom Manufacturing: Medical PCB fabrication is performed in controlled environments. Our cleanroom workflows minimize contamination risk for ultra-sensitive medical applications.
- Rigorous Testing: We employ multi-stage quality control, including Automated Optical Inspection (AOI), X-ray, electrical testing, and final inspection, guaranteeing performance and safety.
- Engineering Expertise: We provide collaborative design-for-manufacturability (DFM) reviews tailored to medical device reliability, size constraints, and biocompatibility requirements.
- Sterile Packaging & Traceability: Medical-grade packaging and end-to-end traceability protocols support regulatory compliance and sterile supply chain integrity.
Industry Specific and Material Certifications
HT Global Circuits is committed to delivering high-quality, compliant medical PCBs. We ensure that all our products meet the stringent requirements of the healthcare industry through recognized certifications and adherence to international standards. Our key certifications include:
- ISO 13485: Certified for Medical Device Quality Management Systems, ensuring we meet the regulatory requirements for the design and manufacture of medical devices.
- RoHS Compliant: Our medical PCBs are RoHS compliant, using lead-free and environmentally friendly materials, while meeting the European Union’s standards for restricted hazardous substances.
- UL 94V-0: All materials used in our medical PCBs meet the UL 94V-0 flame retardant standard, ensuring safety and performance in critical healthcare applications.
- UL-C Certified: Our medical devices are also UL-C certified, meeting the standards for the Canadian market and ensuring high levels of safety and quality control.
Frequently Asked Questions
We can support medical PCB designs with up to 32 layers, including HDI (High-Density Interconnect) boards. Our capabilities include blind and buried vias, micro-vias, and high-precision layer stack-ups to meet the complex requirements of medical devices.
For medical applications, we recommend using FDA-compliant materials such as FR-4 (Tg170+), polyimide, Rogers, and ceramic substrates. These materials offer durability, high-temperature resistance, and biocompatibility, ensuring reliable performance in critical healthcare environments.
We employ specialized coatings and use materials that can withstand autoclaving and gamma sterilization processes. Our PCBs are designed to maintain signal integrity and functionality after repeated sterilization cycles, critical for surgical instruments and implantable.
Yes, we offer rapid-turn medical PCB prototypes, with turnaround times as quick as 24–72 hours for simple designs. We also provide DFM reviews, and stack-up consultations to ensure the prototypes meet your exact specifications and are ready for clinical validation.